Tecate Stator Rewind for $10–15

Here’s a guide I originally wrote for rewinding a Tecate stator cheaply using parts most can find or order online. It covers how to get a dead stator working again without spending $150–$200 for a new one.

Tools & Supplies Needed

• 30 AWG magnet wire (enameled copper wire)
• Epoxy (high-temp recommended)
• Wire stripper or fine sandpaper
• Soldering iron and solder
• Multimeter
• Rotary tool or knife (for removing old epoxy)

Step-by-Step Process

1. Carefully remove the stator and take note of wire routing and connection points.
2. Remove the old, damaged coil wire and clean off all old epoxy with a rotary tool.
3. Start rewinding the coil using the new magnet wire. Wrap tightly and consistently in the same direction.
4. Use a multimeter periodically to measure resistance — aim for similar values to a working coil (often 0.5–1.5 ohms).
5. Once winding is done, carefully sand or scrape the enamel coating off the wire tips.
6. Solder the wire ends to the appropriate terminals or lead wires.
7. Coat the windings in a thin layer of high-temp epoxy to protect them from vibration and moisture.
8. Let the epoxy cure fully before reinstalling the stator.

Photos

Replace these placeholders with your actual stator repair images:

Final Notes

This process isn’t difficult, but it does require patience. Take your time to make neat, tight windings and double-check your solder points. For under $15 and a couple hours, you can save an otherwise useless stator and get your Tecate back on the trail.